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Electro-Hydraulic Pilot Series

4WEH16 Solenoid Operated Valve
NG16 Electro-Hydraulic Pilot

When circuit flow exceeds what a direct-acting solenoid valve can shift, the answer is pilot operation. The YXCHK 4WEH16 uses a small solenoid pilot valve to hydraulically shift a large NG16 main spool, delivering 300 L/min at 31.5 MPa — roughly 2.5 times the flow capacity of an NG10 direct valve. Built as a drop-in equivalent for the Rexroth 4WEH16, with six spool functions and both DC 24V and AC 220V pilot options.

Pressure 31.5 MPa
Flow 300 L/min
Models 11 SKUs
Compare NG10
4WEH16 electro-hydraulic solenoid operated directional valve YXCHK NG16 · ISO 4401-07

How Pilot Operation Works

A solenoid can only generate a limited amount of force. On an NG6 or NG10 valve that force is enough to push the main spool directly against its centring springs and flow forces. As the spool grows to NG16 size, the required shifting force exceeds what a practical solenoid can deliver — so the design changes.

In the 4WEH16, the solenoid drives a small pilot valve mounted on top of the main body. That pilot valve directs hydraulic pressure to one end of the main spool, and hydraulic force — not magnetic force — does the shifting. The result is a valve that handles 300 L/min while its solenoids stay the same modest size as those on a small direct valve.

This architecture introduces one requirement that direct valves do not have: the pilot circuit needs pressure to function. Where that pilot oil comes from — the main P line (internal pilot) or a separate supply (external pilot) — and where the pilot return goes (internal or external drain) are configuration choices that must match your circuit. Section 4 covers how to choose.

Technical Specifications

Table 1 — 4WEH16 series specification (YXCHK production data)
ParameterValueNote
Valve typeElectro-hydraulic pilot-operated directionalSolenoid pilot + hydraulic main stage
Mounting standardNG16 / Cetop 7 / ISO 4401-07Standard interface, cross-brand compatible
Max working pressure31.5 MPaSame class as 4WE6 / 4WE10
Max flow rate300 L/min2.5× the NG10 direct valve capacity
Max T-port pressure16 MPaVerify return-line back pressure
Spool functionsE, G, H, J, L, USame letter logic as 4WE6 / 4WE10
Pilot solenoid voltageDC 24V · AC 220VCG24 / AW220 prefixes
Pilot / drain optionsInternal or external, both circuitsSuffix-coded — see Section 4
Hydraulic fluidMineral oil HL / HLP per DIN 51524Other fluids on request
ReplacesRexroth 4WEH16ISO 4401-07 interface match
CertificationIntertek · 100% factory testedTest report per unit

Complete 4WEH16 Model Table

All 11 models currently in YXCHK production. Click any model for its full datasheet.

Table 2 — 4WEH16 production models (all NG16, 31.5 MPa, 300 L/min)
YXCHK ModelSpoolNeutral positionVoltagePilot / drain suffix
4WEH16D50/CG24N9Z5LEDPower-beyond typeDC 24VE
4WEH16D50/CG24N9Z5LETDPower-beyond typeDC 24VET
4WEH16E50/CG24N9Z5LETEAll ports closedDC 24VET
4WEH16E50/AW220N9Z5LETEAll ports closedAC 220VET
4WEH16G50/CG24N9Z5LGP→A, B→TDC 24V
4WEH16G50/CG24N9Z5LEGP→A, B→TDC 24VE
4WEH16H50/CG24N9Z5LHP→B, A→TDC 24V
4WEH16J50/CG24N9Z5LETJA & B blocked, P↔TDC 24VET
4WEH16J50/AW220N9Z5LETJA & B blocked, P↔TAC 220VET
4WEH16L50/CG24N9Z5LETLAll ports → T (float)DC 24VET
4WEH16U50/CG24N9Z5LUP→A via check, B→TDC 24V

Spool functions available across the series: E, G, H, J, L, U. Other voltage or pilot configurations available to order — send your requirement.

Internal vs External Pilot & Drain

This is the configuration choice that causes most commissioning problems on pilot-operated valves, and it comes down to two independent questions.

Where does pilot oil come from? Internal pilot taps the main P port — simplest plumbing, no extra line. But it only works if P-port pressure stays above the minimum pilot pressure whenever the valve must switch. External pilot uses a separate control-pressure line, which is required when the main circuit unloads to near-zero pressure during part of the cycle.

Where does pilot oil return? Internal drain returns to the main T port. This is fine when T-line back pressure is low and stable. External drain runs a dedicated return to tank, and becomes necessary when the T line carries significant or fluctuating back pressure — because back pressure acting on the pilot spool can prevent clean centring.

Table 3 — Choosing pilot and drain configuration
Circuit conditionPilot supplyDrainReason
P line always pressurised, low T back pressureInternalInternalSimplest plumbing, fewest connections
P unloads to tank in neutral (J or L spool)ExternalEitherNo pilot pressure available from P when unloaded
High or fluctuating T-line back pressureEitherExternalBack pressure would disturb pilot spool centring
Shared return manifold, several valvesEitherExternalIsolates this valve from other valves' return surges

Practical warning: pairing a J or L spool with internal pilot supply is a classic commissioning fault. Both spools connect P to T in neutral, so the moment the valve centres, pilot pressure collapses and the valve cannot be switched again until pressure is restored some other way. If your model needs J or L, plan for external pilot.

When to Choose NG16 Pilot-Operated

Table 4 — Directional valve size progression (YXCHK catalog)
SeriesActuationMountingMax pressureMax flowTypical use
4WE6Direct solenoidNG6 / ISO 4401-0331.5 MPa80 L/minMachine tools, automation
4WE10Direct solenoidNG10 / ISO 4401-0531.5 MPa120 L/minPresses, moulding clamps
4WEH16Pilot-operatedNG16 / ISO 4401-0731.5 MPa300 L/minHeavy forging, large clamp circuits

Choose 4WEH16 when:

  • Branch flow exceeds 120 L/min — beyond what the NG10 direct valve can pass without excessive pressure drop.
  • The existing manifold is machined to ISO 4401-07 — in a replacement job the mounting decides for you.
  • The machine is a heavy forging press, large injection moulding clamp circuit, baling press or similar high-flow actuator system.
  • Smoother shifting is wanted at high flow — hydraulic shifting of the main spool is inherently gentler than solenoid impact, reducing shock in large-volume circuits.

Frequently Asked Questions

What is the difference between 4WEH16 and 4WE10 valves?

The 4WE10 is direct-acting — the solenoid moves the main spool itself, NG10 mounting, 120 L/min. The 4WEH16 is pilot-operated — a small solenoid pilot directs oil to shift a much larger main spool, enabling NG16 mounting and 300 L/min. Direct solenoid force cannot shift a spool that large, which is why high-flow valves are always pilot-operated. Both are rated 31.5 MPa.

What do the E and ET suffixes mean on 4WEH16 model codes?

They specify pilot supply and drain routing. Internal pilot draws control oil from the main P port — simplest, but P pressure must stay above minimum pilot pressure. External pilot uses a separate line, necessary when the circuit unloads to near-zero pressure or when using J or L spools. Specify your circuit condition at inquiry and our engineers confirm the correct suffix.

Does the 4WEH16 need a minimum pilot pressure to operate?

Yes. Because the main spool shifts hydraulically rather than by direct solenoid force, minimum pilot pressure must be present for reliable switching. With internal pilot supply that pressure comes from the P line, so circuits that unload P to tank in neutral — such as those using J or L spools — require external pilot supply or a pilot check valve. This is the most common cause of intermittent switching on newly installed pilot-operated valves.

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4WEH16 Electro-Hydraulic Valve — YXCHK